1 編制目的
***市軌道交通*號線***********土建工程,北起點位于*************崗盾構始發井,經*****穿***********至****,通過**********等地,至大學城站結束,采用兩臺德國海瑞克盾構機施工,為保證盾構機的生產、組裝質量,熟悉掌握盾構機的結構、功能、性能參數,在盾構機出廠前和到達工地組裝完成之后對S-***、***盾構機的主要性能進行調試驗收,調試分為兩階段(車間調試和工地調試),特編制此調試方案以指導盾構機的調試工作。
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2 調試日程安排
盾構機的現調試、驗收安排在**月上旬、下旬,在兩臺
。
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3 調試驗收的人員安排
盾構機調試驗收在項目經理領導下設盾構機調試驗收工作小組,具體負責整個調試驗收工作。項目經理全面監管整個工作的各個環節。
具體參加調試驗收的人員安排如下:
???????? 項目部總機械師????? **
???????? 機電部部長????????? **
??????? 機械工程師????????? 2名
???????????? 電氣工程師????????? 2名
???????????? 機修工? ????????????2名
???????????? 電焊工????????????? 1名
???????????? 電? 工????????????? 2名
4 調試驗收工作安排
在對盾構機的調試驗收工作之前,調試驗收小組的所有成員集體學
習盾構機的結構組成,掌握本工程所使用盾構機的技術參數,通過對在德國海瑞克工廠和廣州重型機械廠監造人員收集掌握資料的學習和監造期間積累掌握盾構機的相關知識,結合其他單位使用盾構機的實際經驗,制定出我單位盾構機現場調試、驗收的具體條款內容,在設備生產廠家提供的驗收項目的基礎上予以補充完善,努力做到全面驗收盾構機的各項技術性能。盾構機的工地驗收項目原則上與出廠驗收項目相同,并對工廠不具備驗收條件的項目予以重點驗收。
4.1 盾構機的性能參數
在盾構機的調試驗收之前,驗收小組的所有成員集體學習掌握盾構
機的結構和主要技術參數,本工程所采用的盾構機主要技術參數見下表:
名稱 | 技術參數 | 備注 |
管片設計 | ? | ? |
外徑 | 6,000mm | ? |
內徑 | 5,400mm | ? |
管片長度 | 1,500mm | ? |
分布 | 5+1 | ? |
盾體 | ? | ? |
前盾體數量 | 1 | ? |
中盾體數量 | 1 | ? |
直徑 | 6,250mm | 不包括堆焊層 |
長度(前體和中體) | 4,280mm | 鉚接并帶用有密封圈 |
盾構類型 | 土壓平衡 | ? |
機器最小水平轉彎半徑 | 350m | ? |
最大工作壓力 | 3 bar | ? |
土壓計 | 5 | ? |
排水泵 | 1 | 30m3/h |
氣閘人行門 | 1 | DN 600 |
氣閘連接法蘭 | 1 | ? |
螺旋輸送機連接法蘭 | 1 | ? |
盾尾 | ? | ? |
盾尾數量 | 1 | ? |
型式 | 鉸??? 接 | ? |
長度 | 3,300mm | ? |
密封 | 3排鋼絲刷 | ? |
油脂管數量 | 8 (2 × 4) | DN 25 |
注漿口 | 4 | DN 50, 單管 |
推進油缸 | ? | ? |
數量 | 30 | 10個 雙缸. 10個單缸 |
分組數量 | 4 | ? |
油缸頂桿端支承 | 橡膠 | ? |
最大推進力 | 34,210kN | @ 300 bar |
行程 | 2,000mm | ? |
工作壓力 | 325 bar | ? |
伸出速度 | 80mm/min | 所有油缸 |
縮回速度 | 1,600mm/min | 一組油缸 |
鉸接油缸 | ? | ? |
類型 | 被動式 | ? |
數量 | 14 | ? |
油缸尺寸 | 180/80mm | ? |
回收縮力 | 7,340kN | @ 215bar |
行程 | 150mm | ? |
刀盤 | ? | ? |
數量 | 1 | ? |
型式 | 裝配有滾刀閉式 | ? |
直徑 | 6.280mm | ? |
旋轉方向 | 左/右 | ? |
超挖刀 | 1把 | 50 MM 弧線 |
刀具 | 31個單刃滾刀, 4個雙刃中心刀,64個刮刀; | ? |
噴嘴數量 | 4 | ? |
中心回轉體 | 1 | 4 根泡沫輸送管, 1 根液壓輸送管 |
刀盤驅動裝置 | ? | ? |
數量 | 1 | ? |
型式 | 液壓回轉驅動 | ? |
液壓馬達數量 | 8 | ? |
額定轉矩 | 4,500kNm | ? |
最大脫困扭矩 | 5,300kNm | ? |
轉速 | 0 to 6.1rpm | ? |
功率 | 945 KW | 3 x 315 KW |
主軸承型式 | 固定式 | ? |
主軸承外徑 | 2,600mm | ? |
主軸承壽命 | 10 000小時 | ? |
人閘 | ? | ? |
數量 | 1 | ? |
型式 | 雙倉式 | ? |
直徑 | 2,000mm | ? |
工作壓力 | 3 bar | 測試壓力 4.5 bar |
人數(容納) | 3+2 | 主室/緊急室 |
管片安裝器 | ? | ? |
數量 | 1 | ? |
型式 | 中心回轉式 | ? |
抓緊系統 | 機械式 | ? |
自由度 | 6 | ? |
旋轉角度 | +/- 200° | 比例控制 |
管片寬度 | 1,500mm | ? |
舉升油缸行程 | 1,000mm | 比例控制 |
縱向移動行程 | 2,000mm | 比例控制 |
控制裝置 | 遙控控制 | ? |
螺旋輸送機 | ? | ? |
數量 | 1 | ? |
型式 | 有軸螺旋式 | ? |
直徑 | 900mm | ? |
功率 | 315kW | ? |
最大扭矩 | 215kNm | ? |
轉速 | 0 到 19rpm | 無級調速 |
最大出土量(理論上) | 250m3/h | 100% 充滿時 |
螺距 | 600mm | ? |
出料口門 | 有 | 測試壓力 4,5 bar |
進料口門 | 有 | 不防水,不能承受壓力 |
皮帶輸送機 | ? | ? |
數量 | 1 | ? |
驅動 | 電動 | ? |
帶寬 | 800mm | ? |
帶長 | 55m | ? |
輸送速度 | 2.5m/s | ? |
輸送量 | 450m3/h | ? |
后配套設施 | ? | ? |
管片吊車 | 2 | 帶機械抓緊裝置 |
液壓單元 | 1 | 包括過濾器和油箱 |
冷卻系統(泵/油冷器/閥) | 1 | 新鮮水 25°由工地提供 |
注漿系統 | 1 | ? |
注漿泵 | 2 | KSP 或 相似型號, 流量 12m3/h |
壓力測量裝置 | 4 | ? |
砂漿罐 | 1 | 容量 4m3 帶攪拌器 |
泡沫發生裝置 | 1 | ? |
泡沫發生器 | 1 | ? |
水泵 | 1 | 133ltr/min, 7.5kW |
泡沫泵 | 1 | 300ltr/h, 0.5kW |
壓縮空氣供應 | ? | ? |
空壓機 | 1 | 30kW; 7.5bar; 4.85m3/min |
高壓空氣儲存罐 | 1 | 1.000 ltr |
壓力氣體調節裝置 | 1 | DN65 在盾體內 |
主驅動裝置潤滑泵 | 1 | ? |
盾尾油脂泵 | 1 | ? |
控制臺 | 1 | 帶空調 |
主配電柜 | 1 | ? |
變壓器 | 1 | ? |
水管卷筒架 | 2 | 工業水 (新鮮水和用過的水)? 軟管 DN80 |
電纜卷筒架 | 1 | 用于200m 電纜;本設備不含高壓電纜 |
二次通風設備 | 1 | 0.6M風管,消音器SDS6 |
通風管儲存裝置 | 1 | 1米風管,100米儲量 |
小型起吊裝置 | 1 | ? |
導向系統 | 1 | 型號 SLS-T_APD |
管片排序系統 | 1 | 導向系統 |
數據獲取系統 | 1 | 我公司標準配置,中英語 |
配套系統 | ? | ? |
臺車數量 | 5 + 連接橋 | 在軌道上行進, 開式結構 |
供電裝置 | ? | ? |
初級電壓 | 10kV (+5% / -5%) | ? |
次級電壓 | 400V | ? |
變壓器 | 2,000kVA | 硅樹脂型, IP 55 |
控制電壓 | 24V / 230V | ? |
照明電壓 | 230V | ? |
閥工作電壓 | 24V | ? |
頻率 | 50Hz | ? |
系統絕緣保護 | IP55 | ? |
PLC | S7 (西門子) | 主控臺 |
功率配置(摘錄) | ? | ? |
刀盤驅動系統 | 945kW | ? |
液壓系統供給泵 | 55kW | ? |
盾構推進系統 | 55kW | ? |
管片安裝器 | 45kW | ? |
輔助設備 | 22kW | ? |
油冷卻系統 | 8kW | ? |
潤滑系統 | 4kW | ? |
螺旋輸送機 | 315kW | ? |
泡沫發生裝置 | 11kW | ? |
砂漿設備 | 38kW | ? |
皮帶輸送機 | 30kW | ? |
二次通風 | 11kW | ? |
空壓機 | 60kW | ? |
電源插座及工地用電 | 75kW | ? |
合計 | 1,674kW | ? |
尺寸 | ? | ? |
盾構機總長(大約) | 74m | ? |
盾體和盾尾長 (大約) | 7.5m | ? |
盾構機總重 (大約) | 520to. | ? |
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4.2 調試驗收內容
根據盾構機的結構組成和性能參數、結合監造期間收集整理的相關資
料,在設備生產廠家提供的驗收項目之上,制定出我單位盾構機的具體調試驗收項目,內容包括盾構機機的結構尺寸驗收;各個系統的組成完整情況;盾構機相關部將的功能驗收、液壓系統、注脂系統、潤滑系統、冷卻系統、壓縮空氣系統的密封情況;主要零部件的功能;調試驗收過程中由專業人員按項目逐個驗收、詳細記錄。具體驗收項目和內容如下表:
Function 功能 | Nominal?? 額定 | Test檢測 | |
Workshop車間 | Job site??? 工? 地 | ||
? | Ok | ? | ? |
? | Nominal | Test | |
Workshop | Job site | ||
? | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Stroke [mm] ?行程 | 2.000 mm | ? | ? |
Complete of the quantity and the component 數量及部件完整性 | ? | ? | ? |
Extension time mode 'advance' [min] 推進模式的伸出時間 | 25 min | ? | ? |
Retraction time/ cylinder group mode 'ring building' complete stroke [s] 管片貧裝模式下油缸組全行程縮回時間 | s | ? | ? |
Pressure setting of retraction cylinder 縮回油缸時的壓力設定 | bar | ? | ? |
Extension time/ cylinders group mode 'ring building' complete stroke [s] 管片拼裝模式下油缸組全行程伸出時間 | s | ? | ? |
Pressure setting of extending cylinder 伸出油缸時的壓力設定 bar | bar | ? | ? |
Retraction time/single cylinder (double cylinder)mode ‘ring building ‘complete stroke[s]管片拼裝模式下單、雙缸全行程縮回時間 | s雙缸? # | ? | ? |
Extension time/single cylinder (double cylinder)mode ‘ring building’ complete stroke[s]管片拼裝模式下單、雙缸全行程伸出時間 | s雙缸? # | ? | ? |
Function 功能 | Nominal 額定 | Test? 檢測 | |
Workshop 車間 | Job site 工地 | ||
Stroke [mm]???? 行程 | 150 | ? | ? |
Extension articulation cylinder鉸接油缸伸出 | Ok | ? | ? |
Retraction articulation cylinders鉸接油缸縮回 | Ok | ? | ? |
? | Function | Nominal | Test | ? | |
? | Workshop | Job site | ? | ||
Passage通道 | 6 | ? | ? | ||
| ? | ? | ? | ? | ? | ? |
? | Function | Nominal | Test | ? | |
? | Workshop | Job site | ? | ||
Articulation seal鉸接密封 | Ok | Job site | ? | ||
Emergency articulation seal緊急鉸接密封 | Ok | Job site | ? | ||
| ? | ? | ? | ? | ? | ? |
? | Function 功能 | Nominal 額定 | Test檢測 | ? | |
? | Workshop 車間 | Job site 工地 | ? | ||
Multi-point measurement tailskin diameter 1 盾尾多點直徑測量1 | 內徑 6150 | ? | ? | ||
Multi-point measurement tailskin diameter 2 盾尾多點直徑測量2 | 內徑 6150 | ? | ? | ||
Multi-point measurement tailskin diameter 3 盾尾多點直徑測量3 | 內徑 6150 | ? | ? | ||
Multi-point measurement tailskin diameter 4 盾尾多點直徑測量4 | 內徑 6150 | ? | ? | ||
Number of the seal brush密封刷數量 | 3排 | ? | ? | ||
The damage of seal brush密封刷損壞情況 | Ok | Job site | ? | ||
The grease injection passage注脂通道 | 6x2 | ? | ? | ||
Grease pressure sensors注脂壓力傳感器 | 6x2 | ? | ? | ||
Motar injection channel注漿通道 | 4 | ? | ? | ||
Motar injection pressure sensors注漿壓力傳感器 | 4 | Job site | ? | ||
| ? | ? | ? | ? | ? | ? |
Function 功能 | Nominal 額定 | Test檢測 | |
Workshop 車間 | Job site 工地 | ||
? | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
? | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Face正面 | Ok | ? | ? |
Backside背面 | Ok | ? | ? |
Circumference周邊 | Ok | ? | ? |
Function 功能 | Nominal | Test | |
Workshop | Job site | ||
Hydraulic? stroke [mm]液壓行程 | 70 mm | ? | ? |
Stroke control行程控制 | Ok | ? | ? |
Extension/retraction function of over cutter 超挖刀伸縮功能 | Ok | ? | ? |
Pipe installation 管路安裝 | Ok | ? | ? |
Function 功能 | Nominal 額定 | Test檢測 | |
Workshop 車間 | Job site 工地 | ||
Single disc cutter單刃滾刀 | 31 | ? | ? |
Twin disc cutter雙刃滾刀 | 4 | ? | ? |
Bracket邊刮刀 | 8 | ? | ? |
Over cutter超挖刀 | 1 | ? | ? |
Buckets right/left順時針、逆時針可動刮刀 | 64 | ? | ? |
Accessibility for tool exchange刀具的可更換性 | Ok | ? | ? |
Injection port position and numbers of foam 泡沫注入孔的位置和數量 | 8 | ? | ? |
Pipe installation管路安裝 | Ok | ? | ? |
Accessibility for center disc cutter change to cutter bit? and the drawings for? cutting tools set中心滾刀換成齒刀的可能性及刀座圖紙 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Control oil flow radial rollers OR 1+4徑向滾柱油流控制 | Impulslist | ? | ? |
Control oil flow axial rollers OAx1+5軸向滾柱油流控制 | Impulslist | ? | ? |
Oil level check of main bearing gear主軸承齒輪油位檢查 | Ok | ? | ? |
Visual check oil leakage control目測漏油控制 | Ok | ? | ? |
Pressure before filter濾清器前壓力 | Ok | ? | ? |
Pressure after filter濾清器后壓力 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Level control ‘empty’空油位控制(報警) | Ok | ? | ? |
Automatically filling自動加注 | Ok | ? | ? |
Function of the grease pump油脂泵功能 | Ok | ? | ? |
Function of the filter grease pump油脂泵過濾功能 | Ok | ? | ? |
Level control full滿油位控制 | Ok | ? | ? |
Outer sealing grease for the main bearing 主軸承外密封脂FA1-6 | Ok | ? | ? |
Pressure setting for main bearing outer sealing grease 主軸承外密封脂擠壓壓力設定 | Ok | ? | ? |
Pressure display of main bearing sealing chamber 主軸承密封腔壓力顯示 | Ok | ? | ? |
Inner sealing grease for the main bearing 主軸承內密封脂FI1-4 | Ok | ? | ? |
Grease lubrication of screw drive 螺旋輸送機驅動油脂潤滑F1-F3 | Ok | ? | ? |
Lubrication of rotary coupling 旋轉接頭潤滑FD1-10 | Ok | ? | ? |
Lubrication for articulation seal-manual 鉸接密封潤滑—手動 | Ok | ? | ? |
Grease lubrication of screw conveyor-manual 螺旋機油脂潤滑--F4手動 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Boost pressure at the hydraulic drives [bar] 液壓驅動壓力 | >16 | ? | ? |
Max. revolutions [min-1]最大轉速 | 6,1 | ? | ? |
Rotation left stage 1左轉速度1 | Ok | ? | ? |
Rotation right stage 1右轉速度1 | Ok | ? | ? |
Rotation right stage 2右轉速度2 | Ok | ? | ? |
Rotation left stage 2左轉速度2 | Ok | ? | ? |
Inching operation maintenance panel left/right 維護控制面板點動操作 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Oil level of planetary gear box 行星減速機齒輪油油位 | Ok | ? | ? |
? | |||
Function | Nominal | Test | |
Workshop | Job site | ||
Installation for a possible probe drill complete 一臺完整的超前鉆機安裝的可能性 | Ok | ? | ? |
Erector has wire control function 管片拼裝機有線控制功能 | Ok | ? | ? |
Erector has radio control function 管片拼裝及無線控制功能 | Ok | ? | ? |
Check oil level of reducer 減速機油位檢查 | Ok | ? | ? |
Protection function of hose protection chain 管線防護鏈的防護功能檢查 | Ok | ? | ? |
拼裝機功能及其互鎖措施的檢查
Function | Nominal | Test | |
Workshop | Job site | ||
Maximum rotation speed [min-1]最大轉速 | 1,6 | ? | ? |
Limiting of rotation-angle [°], kind of limit 轉動角度限制,限制種類 | +/-200, el. | ? | ? |
Stroke of telescope cylinder red [mm] 紅色伸縮油缸行程 | 1200 | ? | ? |
Stroke of telescope cylinder blue [mm] 藍色伸縮油缸行程 | 1200 | ? | ? |
Cycle time telescope extending/retracting [s] 伸出、縮回行程的循環時間 | 15/15 | ? | ? |
Stroke travel [mm]移動行程 | 2000 | ? | ? |
Cycle time travel extending/retracting [s] (軸向)移動伸出、縮回循環時間 | 25/20 | ? | ? |
Rotation erector head拼裝機頭旋轉 | Ok | ? | ? |
Tilt erector head拼裝機頭傾斜 | Ok | ? | ? |
Gripper system for picking up the segments 抓取管片的夾緊系統 | Ok | ? | ? |
Securing device against unwanted opening of the gripper system防止加緊系統以外打開的裝置 | Ok | ? | ? |
Rotation speed adjustment旋轉速度調節 | Ok | ? | ? |
Extension/retraction speed adjustment of red ccylinder伸縮油缸的速度調節(紅) | Ok | ? | ? |
Extension/retraction speed adjustment of blue ccylinder伸縮油缸的速度調節(藍) | Ok | ? | ? |
Travel speed adjustment forward/backward 前進、后退的速度調節 | Ok | ? | ? |
Function of lifting cutters ,tools 起吊刀具、及工具的功能 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Compressed-air drive ball valves 1.1-2.6 tailskin sealing compound 盾尾密封脂擠壓空氣驅動球閥 | Ok | ? | ? |
05.2Dewatering system排水系統
Function | Nominal | Test | |
Workshop | Job site | ||
Water drawing pump shield盾殼內排水泵 | Ok | ? | ? |
Maneuverability of pump泵的操作性 | Ok | ? | ? |
Line arrangement for dewatering 排水管路布置 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Stop cocks before and after filter/cooler 濾清器前后開關 | Ok | ? | ? |
Accessibility high pressure filter 高壓濾清器的可操作性 | Ok | ? | ? |
Accessibility return line filter 回油濾芯的可接近性 | Ok | ? | ? |
Thermometer position (oil temperature) 油溫表位置 | Ok | ? | ? |
Thermometer position (water temperature) 水溫表位置 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Function and capability of the double water hose drum進排水管卷筒功能及能力 | Ok | ? | ? |
Installation and arrangement for the gantry input and output water hose 拖車進排水管路安裝及布置 | Ok | ? | ? |
Installation water supply switch of the gantry 拖車供水開關的安裝 | Ok | ? | ? |
Function filter for the input water return circuit進水回路濾清器過濾功能 | Ok | ? | ? |
Temperature and operation pressure display of the input water hose進水管工作壓力和溫度顯示 | Ok | ? | ? |
Function heat exchanger熱交換器功能 | Ok | ? | ? |
Temperature display for input and output water hose outlet of hydraulics cooling 液壓系統冷卻器進出水口溫度顯示 | Ok | ? | ? |
Operation pressure of the circuit water pump 循環水泵的工作壓力 | Ok | ? | ? |
Water cooling compressor and temperature display空壓機水冷及溫度顯示 | Ok | ? | ? |
Function of the water cooling distribution cabin and temperature display配電柜水冷功能及溫度顯示 | Ok | ? | ? |
Pipe installation for the closed water cooling circuit閉式水冷循環系統管路安裝 | Ok | ? | ? |
Function drive reducer water cooling and the flow display驅動減速器水冷功能及流量顯示 | Ok | ? | ? |
Pipe installation for closed cooling circuit 閉式水冷循環系統管路安裝 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Start/stop of the air compressor 空壓機啟動、停止 | Ok | ? | ? |
Pipe installation for the industrial compress air工業壓縮空氣管路安裝 | Ok | ? | ? |
Air duct outlet for the spare compressor 備用空壓機風管接口 | Ok | ? | ? |
Operation pressure of No.1 compressor (Max ,Min) 1號空壓機工作壓力最高、最低 | 8bar | ? | ? |
Operation pressure ofNo.2? compressor (Max ,Min)2號空壓機工作壓力最高、最低 | 8bar | ? | ? |
Function of condensate drain and filter 油水分離及過濾功能 | Ok | ? | ? |
Function of air duct case儲風罐功能 | Ok | ? | ? |
Brake hose for input and output water hoses 進排水管制動管路 | Ok | ? | ? |
Ball valve for compressive air hose on gantry 拖車壓縮空氣供風開關 | Ok | ? | ? |
Air pipe for tailskin grease, main bearing lubrication grease盾尾油脂、主軸承潤滑脂供風管路 | Ok | ? | ? |
Inflatable hose for articulation emergency seal 鉸接緊急密封充氣管路 | Ok | ? | ? |
Air pipe for foam system泡沫系統供風管路 | Ok | ? | ? |
Air supply for waste water pump 污水泵壓縮空氣供應(油水分離及潤滑) | Ok | ? | ? |
Pipe for main bearing and gear box pressure increasing 主軸承及齒輪箱加壓供應管路 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Function filter過濾器功能 | Ok | ? | ? |
Function pressure reduce valve減壓閥功能 | Ok | ? | ? |
Setting service unit 1 positioning drive for pressure chamber [bar]壓力倉定位驅動伺服單元1設定bar | 4 | ? | ? |
Setting service unit 2 positioning drive for pressure chamber [bar]壓力倉定位驅動伺服單元2設定bar | 4 | ? | ? |
Setting pressure reducing valve 1 pressure transducer for pressure chamber[bar]壓力倉壓力變換器減壓閥1壓力設定bar | 1.4 | ? | ? |
Setting pressure reducing valve 2 pressure transducer for pressure chamber[bar]壓力倉壓力變換器減壓閥2壓力設定bar | 1.4 | ? | ? |
Zero point adjustment feed-in-controller 1 pressure chamber壓力倉進料控制器1零點調整 | Ok | ? | ? |
Zero point adjustment feed-in-controller 2 pressure chamber壓力倉進料控制器2零點調整 | Ok | ? | ? |
Feed-in –controller 1 pressure chamber completely opened at [bar]壓力倉進料控制器1完全開啟,在??? bar | 1.0 | ? | ? |
Feed-in –controller 2 pressure chamber completely opened at [bar]壓力倉進料控制器2完全開啟,在??? bar | 1.0 | ? | ? |
Feed-in –controller 1 pressure chamber completely closed at [bar]壓力倉進料控制器1完全閉合,在??? bar | 0.2 | ? | ? |
Feed-in –controller 2 pressure chamber completely closed at [bar]壓力倉進料控制器2完全閉合,在??? bar | 0.2 | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Extension time feeder [s]運輸機伸出時間 | 25 s | ? | ? |
Retraction time feeder [s]運輸機縮回時間 | 25 s | ? | ? |
Longitudinal displacement [mm]縱向位移 | 1.760 mm | ? | ? |
Lifting height起升高度 | ? | ? | ? |
Check of visibility and danger zones for operating staff操作人員視野和危險區域檢查 | Ok | ? | ? |
Check handing over of the segment from the feeder to the erector從管片運輸機到安裝機的位移檢查 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Possibilities of collision at longitudinal travel縱向位移時碰撞的可能性 | None | ? | ? |
Position of stop buffers longitudinal travel 縱向位移停止緩沖器的位置 | Ok | ? | ? |
Switching fast-slow at approaching the rail limits or danger zones接近軌道限制或危險區域快-慢開關 | Ok | ? | ? |
Cycle time longitudinal travel complete way [s] 全行程縱向移動的時間 | 73 s | ? | ? |
Protection energy-/ cable rail電纜、電源軌道的防護 | Ok | ? | ? |
Time lift/lower 3 m [s]提升、下降3m的時間 | 50 s | ? | ? |
Lock against unintentional opening of gripper facility防加緊裝置以外打開的鎖緊 | Ok | ? | ? |
Lifting capacity [kN]起吊能力 | 2x25 | ? | ? |
Check of visibility and danger zones for operating personnel 操作人員視野和危險區域的檢查 | Ok | ? | ? |
Lifting height提升高度 | 3m | ? | ? |
Synchronization of right /left crane 左右起吊的同步性 | Ok | ? | ? |
Rotate segment管片旋轉 | Ok | ? | ? |
Synchronization of movement of right/left crane 左右吊機移動的同步行 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Auto contral自動控制 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Manual control手動控制 | ? | ? | ? |
Auto control自動控制 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Max. strokes [1/min]最大行程 | Ok | ? | ? |
Accessibility and shut-off facilities for cleaning and maintenance清洗保養的易接近程度和關閉設施 | Ok | ? | ? |
Function grout injection system注漿系統功能 | ? | Job site | ? |
Grout pump rate (Max)最大泵送次數 | Ok | ? | ? |
Installation of grout line注漿管路安裝 | Ok | ? | ? |
Possibility to lay down high pressure hoses 高壓軟管鋪設的可能性 | Ok | ? | ? |
Speed control速度控制 | Ok | ? | ? |
Manual operation手動操作 | Ok | ? | ? |
Automatic operation自動操作 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Mixer operation攪拌器操作 | Ok | ? | ? |
Possibility of discharge流出的可能性 | Ok | ? | ? |
Gear oil level齒輪油位 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Avoidance of collision with the train in the working area在工作區域內避免與列車相撞 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Ventilator/ aerator通風機 | Ok | ? | ? |
Sound absorber消音器 | Ok | ? | ? |
Airduct storage box風管儲存筒 | Ok | ? | ? |
Storage box handling facility儲存筒吊裝設備 | Ok | ? | ? |
Connection for the airduct and the storage box 風管與儲存筒的連接 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Access進入通道 | Ok | ? | ? |
Seats座椅 | Ok | ? | ? |
Check number數量檢查 | Ok | ? | ? |
Lighting照明 | Ok | ? | ? |
Communication function通訊功能 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Compatibility of door locks閘門兼容性 | Ok | ? | ? |
Slewing range of doors閘門回轉范圍 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Sealing of entrance and exit of small chamber of man lock人倉小腔進口及出口的密封 | Ok | ? | ? |
Sealing of entrance and exit of big chamber of man lock人倉大腔進口及出口的密封 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Safety valve安全閥 | Ok | ? | ? |
Pressure reducing valve減壓閥 | Ok | ? | ? |
Flow valve 流量閥 | Ok | ? | ? |
Pressure gauge man lock人倉壓力表 | Ok | ? | ? |
Pressure recorder 2壓力記錄儀2個 | Ok | ? | ? |
Air pressure gauge in man lock人倉內部氣壓表 | Ok | ? | ? |
Thermometer in man lock人倉內部溫度表 | Ok | ? | ? |
Clock in man lock人倉內鐘表 | Ok | ? | ? |
Heater 加熱器 | Ok | ? | ? |
Telephone電話 | Ok | ? | ? |
Lighting照明 | Ok | ? | ? |
Pressure gauge man lock 土倉壓力表 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Function pressure increasing man lock 人倉加壓功能 | Ok | ? | ? |
Increasing pressure to 3 bar 30 min 30min升壓至3bar | Ok | ? | ? |
Securing pressure at 3 bar 30 min 30min穩壓在3bar | Ok | ? | ? |
Reducing pressure to 3 bar 30 min 30min降壓從3bar到0bar | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Maximum revolutions excavate [min-1]開挖最大轉速 | 22 | ? | ? |
Maximum revolutions reverse [min-1]反轉最大轉速 | 11 | ? | ? |
Displacement stroke [mm]位移行程 | 1.000 mm | ? | ? |
Closing time of screw gate valve No1 [s] 1#螺旋門關閉時間 | 120 s | ? | ? |
Emergency function screw gate valve No 1 1#螺旋門的緊急功能 | Ok | ? | ? |
Minimum pressure after closing via accumulator No 1 [bar]1#門由蓄能器關閉后的最小壓力 | >100 bar | ? | ? |
Closing time of screw gate valve No 2 ?[s] 2#螺旋門關閉時間 | 120 s | ? | ? |
Emergency function screw gate valve No 22#螺旋門的緊急功能 | Ok | ? | ? |
Minimum pressure after closing via accumulator No 2? [bar]2#門由蓄能器關閉后的最小壓力 | >100 | ? | ? |
Function mud discharge pump保壓泵的功能測試 | Ok | ? | ? |
Accessibility and shut-off facilities for cleaning and maintenance清洗和保養的易接近程度和關閉設施 | Ok | ? | ? |
Installation input and output hoses進出輸送軟管的安裝 | Ok | ? | ? |
Muck unloading outlet position of muck discharge pump輸送泵卸渣口位置 | Ok | ? | ? |
Max muck pump rate最大泵送次數〔1/min〕 | ? | ? | ? |
Speed control速度控制 | ? | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Front gate open/ close前門開、合 | Ok | ? | ? |
Stroke [mm]行程 | 400 mm | ? | ? |
Locking against unintentional closing內部聯鎖 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Mode convey輸送模式 | Ok | Job site | ? |
Mode reverse反轉模式 | Ok | Job site | ? |
Smooth start/ braking operation平穩啟動/制動操作 | Ok | Job site | ? |
Emergency-stop 緊急停車 | Ok | Job site | ? |
Check of general survey of working area and danger zones for operating personnel 操作人員總體觀測工作區和危險區的檢查 | Ok | Job site | ? |
?
Function | Nominal | Test | |
Workshop | Job site | ||
Flow rate regulation of tenside pump 泡沫劑泵的流量調節 | Ok | ? | ? |
Flowmeter of industrial air 1-4 1-4壓縮空氣流量表 | Ok | ? | ? |
Flow regulation valve of industrial air 1-4 1-4壓縮空氣流量調節閥 | Ok | ? | ? |
Flowmeter of water-soap-mixture 1-4 1-4水-泡沫劑混合物流量表 | Ok | ? | ? |
Flow regulation valve of water-soap-mixture 1-4 1-4水-泡沫劑混合物流量調節閥 | Ok | ? | ? |
Pressure transducer of foam pressure 1-4 泡沫壓力傳感器 | Ok | ? | ? |
Flow rate regulation of water pump 水泵的流量調節 | Ok | ? | ? |
Observation foam generation 發泡情況觀察 | Ok | ? | ? |
?
Function | Nominal | Test | |
Workshop | Job site | ||
Function功能 | Ok | ? | ? |
Pipe installation管路安裝 | Ok | ? | ? |
Pumping capacity adjustment泵送能力調節 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Monitoring of boost pressure of main drive/ screw drive pumps 主驅動/螺旋驅動泵驅動壓力檢測 | Ok | ? | ? |
Cut-off at reaching the minimum limit of the boost pressure at main drive/ screw drive pumps 主驅動/螺旋驅動泵補油壓力達到最低限位時關閉 | Ok | ? | ? |
Monitoring impulses gear oil distributor 驅動齒輪油分配器的監視 | Ok | ? | ? |
Cut-off of main drive at reaching the minimum limit of impulses達到最低推進力限位時主驅動關閉 | Ok | ? | ? |
Cut-off of main drive at malfunction of gear oil pump齒輪油泵故障時主驅動關閉 | Ok | ? | ? |
Monitoring of gear oil level in main gear 主驅動油位檢視 | Ok | ? | ? |
Cut-off of main drive at reaching the minimum limit of gear oil level 齒輪油達到最低限位時主驅動關閉 | Ok | ? | ? |
Warning information ‘gear oil temperature high’“齒輪油溫過高”報警信息 | Ok | ? | ? |
Cut-off of main drive at XX°C gear oil temperature齒輪油達到????? °C時主驅動關閉 | Ok | ? | ? |
Monitoring of the hydraulic oil level in tank 油箱液壓油位警報 | Ok | ? | ? |
Warning information ‘oil-level low’ “低油位”報警信息 | Ok | ? | ? |
Cut-off of the pumps at reaching the minimum level in tank油箱內油位達到最低限制時泵關閉 | Ok | ? | ? |
Warning information ‘temperature hydraulic oil high’報警信息“液壓油溫過高” | Ok | ? | ? |
Cut-off of pumps at reaching XX°C hydraulic oil temperature at suction area of oil tank油箱吸油區液壓油溫達到??? °C時泵關閉 | Ok | ? | ? |
Cut-off of pumps at reaching XX°C leakage oil temperature at main drive主驅動泄油油溫達到??? °C時泵關閉 | Ok | ? | ? |
Cut-off of pump at reaching XX°C leakage oil temperature at screw conveyor drive螺旋輸送機泄油油溫達到??? °C時泵關閉 | Ok | ? | ? |
Monitoring of pull force of tailskin articulation cylinders盾尾鉸接油缸牽引力監視 | Ok | ? | ? |
Monitoring of stroke of tailskin articulation cylinders盾尾鉸接油缸行程監視 | Ok | ? | ? |
Monitoring of pull force of gantry pull cylinders拖車牽引油缸牽引力監視 | Ok | ? | ? |
Is there any interference to the thrust pump and auxiliary pump caused by erector mode’radio’control安裝機無線控制時對推進泵及先導泵有無干涉 | ? | ? | ? |
Does the foam pump equip idle running protection if no foam agent泡沫泵有無防止無泡沫劑空轉功能 | ? | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Fault message ‘contamination pilot oil filter’ main drive? 主驅動“先導油濾芯污染”故障信息 | Ok | ? | ? |
Fault message ‘contamination boost oil filter’ “推進油濾芯污染”故障信息 | Ok | ? | ? |
Fault message ‘contamination erector filter’ “拼裝機濾芯污染”故障信息 | Ok | ? | ? |
Fault message ‘contamination bypass filter’ “旁通濾芯污染”故障信息 | Ok | ? | ? |
Fault message ‘contamination return line filter’“回油管路濾芯污染”故障信息 | Ok | ? | ? |
Fault message ‘contamination grout pump supply’“注漿泵供油濾芯污染”故障信息 | Ok | ? | ? |
Fault message ‘contamination gear oil filter’ “齒輪油濾芯污染”故障信息 | Ok | ? | ? |
?
Function | Nominal | Test | |
Workshop | Job site | ||
approximate switch screw conveyor displaced back? 螺旋輸送機后移接近開關 | Ok | ? | ? |
approximate switch screw conveyor displaced forward? 螺旋輸送機前移接近開關 | Ok | ? | ? |
approximate switch pressure bulkhead lock open 壓力隔板倉門打開接近開關 | Ok | ? | ? |
approximate switch pressure bulkhead lock closed 壓力隔板倉門關閉接近開關 | Ok | ? | ? |
approximate switch screw gate valve open 螺旋輸送機門打開接近開關:1#,2# | Ok | ? | ? |
approximate switch screw gate valve closed 螺旋輸送機門關閉接近開關:1#,2# | Ok | ? | ? |
Stroke measurement system screw gate valve 螺旋輸送機門行程測量系統:1#,2# | Ok | ? | ? |
Stroke measurement system of advance cylinder group A? A組推進油缸行程測量系統 | ???? Ok | ? | ? |
Stroke measurement system of advance cylinder group B? B組推進油缸行程測量系統 | Ok | ? | ? |
Stroke measurement system of advance cylinder group C C組推進油缸行程測量系統 | Ok | ? | ? |
Stroke measurement system of advance cylinder group D D組推進油缸行程測量系統 | Ok | ? | ? |
Stroke measuring system of articulation cylinder No.22#鉸接油缸行程測量系統 | Ok | ? | ? |
Stroke measuring system of articulation cylinder No.5 5#鉸接油缸行程測量系統 | Ok | ? | ? |
Stroke measuring system of articulation cylinder No.10 10#鉸接油缸行程測量系統 | Ok | ? | ? |
Stroke measuring system of articulation cylinder No.1313#鉸接油缸行程測量系統 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
The number of earth pressure sensors 土壓傳感器數量 | 5 | ? | ? |
Function of earth pressure sensors 土壓傳感器功能 | ??? ok | ? | ? |
Earth pressure sensors for screw conveyor 螺旋輸送機的土壓傳感器 | ??? ok | ? | ? |
?
5 調試驗收器具
? 本次盾構機調試驗收所使用的器具如下:
鋼卷尺?? 5m、3m???? 各1個;
? 米? 尺?? 25m???????? ??1個;
? 秒? 表?????????????? ??2個;
? 照相機??? 光學相機?? 1臺;
? 數碼照相機?????? 400萬像素???? 1臺;
? 數碼攝像機??????? sony????????? 1臺;
? 其他測量儀器如壓力表、溫度表、電流表、萬用表由設備生產廠家提供。
6 質量保證措施
6.1 參加盾構機調試的技術人員、修理人員在調試前經過培訓學習,熟悉盾構機的圖紙,了解機器的性能,以及調試的技術要求,以確保盾構機調試能順利進行。
6.2 每調試一個部位,有專人負責進行檢查、調試,并有專人進行記錄。
6.3 針對調試驗收中存在問題的項目收集、整理出相關資料。
6.4 針對調試驗收沒有達到標準的項目,嚴格與海瑞克相關技術人員交涉,確保所有項目均到達出廠標準。
6.5 設備驗收前對驗收人員進行安全教育,保證驗收過程中盡量不損壞設備的部件,不發生人身安全事故。
生產安全事故風險辨識、評估報告
安全生產審計式監督檢查實施方案
工廠生產安全管理審計詳細報告
某企業安全、環保、人員變動情況專項…
安全生產費用審計的自查報告
安全生產費用審計的自查報告
安全生產審計報告
液化氣站安全生產審計報告
安裝、調試及驗收方案
工程質量檢查驗收方法及措施
弱電系統調試及驗收方案
軟件開發項目初步驗收方案
項目驗收方案
設備驗收方案
建筑工程竣工預驗收方案
視頻監控工程驗收方案